By Gerald J. Smith. Last Updated: August 23, 2020

A Complete Guide To Getting The Best Stick Welder 

Contents

best-stick-welder

Completing an infrastructure or metal craftsmanship is impossible without the best stick welder like Lotos LTPDC2000D Stick Welder 3 in 1. In fact, the joining of metal needs welding machines, and only the right devices can provide optimum performance.

For executing the welding jobs flawlessly, you will need a reliable machine with standard features. But most of the cases, the views turn opposite when you get the wrong device. As a result, it hampers the sectors of manufacturing and infrastructure.

However, to get the perfect welding machine for your efficient performance, you must know some facts and figures. The remaining part of this article will explain the best one with features and merits.

So, let’s start exploring the details.

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Our Top Rated Products

#1st Rated

Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Tig Welder and Stick Welder 

  • It is Usable on rust surface
  • It control Dual voltage 
  • Smooth welding operation
#2nd Rated

EVERLAST Power ARC 140 140amp Lift Start TIG / Stick IGBT Welder Dual Voltage

  • It consume less energy
  • It control Dual voltage 
  • Easily portable
#3rd Rated

Amico ARC-160D, 160 Amp Stick ARC IGBT Inverter DC Welder

  • It has Overload protection
  • It has innovative features 
  • Arc welding stability 

How I selected the products?

Well, you may ask about my skills and expertise regarding product selection. To make the issue clear – I am a DIY welder. Usually, I perform all the necessary welding jobs at my home. Therefore, I have got some experience in welding.

Moreover, I frequently need to discuss the welding issues from professionals. I get their recommendations about selecting the rod, devices, and other relevant information before welding. They also contributed to the product selection. Some of my friends (also DIYers) provided their valuable suggested too.

Lastly, I had market research. In this portion, I discussed the issue with them to get an overview. Based on their recommendations, I have made the product list.

The reviews

1. Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Tig Welder and Stick Welder 

Author comments: Best Overall

A couple of my friends said that they need a device with multi-function. At times, they need to cut steel sheets to shape them. So, they need an additional cutter for this purpose. And getting those devices is a hefty process too. Therefore, it would be better if they have a product that can provide a couple of services together.

Based on their needs and recommendations from the sellers, I have selected this product. This is a compact product, and you can use it anywhere, even in a small working place. Moreover, this product is reliable for welding with a long-term service.

While using the device, you can use the TIG plasma cut with DC. Similar other devices are unable to serve so. Moreover, if you need a fast and smooth welding operation, this is the right tool for its precise performance. Controlling the torch and heat is more comfortable now.

Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Tig Welder and Stick Welder 

Pros

  • Precise foot pedal for heat control
  • The plasma cutter can penetrate different thickness
  • Usable on rust surface
  • Durable handle for easy carrying
  • Improved arc starting
  • Dual voltage control

Cons

  • Air pressure regulator leaking
  • No customer support

2. EVERLAST PowerARC 140 140amp Lift Start TIG / Stick IGBT Welder Dual Voltage

Author comments: Premium Choice

I have selected this product for its particular feature, like multi-function, dual voltage control, among others. Besides, this is user-friendly and lasts moderately longer than similar other welding machines.

During my conversation with my buddies, I found them in trouble with the voltage issues. Some of them have 120v while some others have 240v. So, they are in a problem with the voltage compatibility issue with their existing welding machine. Only a dual voltage controller can solve the issue, and thus I selected this one.

The EVERLAST device also is flexible, and you can use different power sources for operation. Preparing the connection is simple, while the in-built torch handle makes the welding easier. If we consider the price, that is reasonable too. The operation of the device consumes less energy. The digital display shows the necessary information during the process.  

EVERLAST Power ARC 140 140amp Lift Start TIG / Stick IGBT Welder Dual Voltage

Pros

  • Dual voltage operation
  • Welding information display
  • Easily portable
  • Low or high current adjustment
  • Different types of cutting
  • Several welding jobs

Cons

  • Below standard arc performance
  • Issues with light indicator

3. Amico ARC-160D, 160 Amp Stick ARC IGBT Inverter DC Welder 

Author comments: Best Overall

If you need a noise-free workplace, you need a device with no noise. This Amico ARC-160D is the same one to provide you comfort. The product is suitable for several purposes. Moreover, the machine has some innovative features. It comes with a digital LCD for showing information about the welding.

At the same time, you will get a complete package. Many of the users allege that they need to buy additional accessories even after purchasing a welding machine at a high price. But the experience would not be the same here. You will get all the necessary items that you need for welding.

On the other part, the advanced control module makes welding easier. As a result, you will get improved performance. The size of the device is smaller and easily portable anywhere you want. Further, the device consumes less energy.

Amico ARC-160D, 160 Amp Stick ARC IGBT Inverter DC Welder 

Pros

  • LCD for convenience
  • Automatic voltage control
  • Less splashing with substantial penetration
  • Overload protection
  • Arc welding stability 
  • Weighs only 14 pounds

Cons

  • Hard to start
  • Cables are not up to the mark

4. Hobart 500571 Stickmate 210i

Author comments: Standard Choice  

While talking with the sellers, they said that welding machines from reputed brands could provide better service. In fact, brands matter most. The branded products are up to the mark and come with great features. Accordingly, I have selected this product for potential welders.

Hobart is a leading brand, and this Hobart 500571 is a gem. The device is portable and robust than contemporary stick welders. If you need a quick and reliable arc welding, this is the thing you will need most. The machine works fine with DC.

The operation of the device is smoother because of the hot start technology. The infinite amperage control provides the right amount of amperage for the welding operation. You can also adjust the heat according to your welding needs. Welding to thicker materials is not a problem at all. Using the 210 amp, you can swiftly weld them.

Hobart 500571 Stickmate 210i

Pros

  • Suitable for steel, cast iron, stainless steels
  • Easily portable
  • Lightweight welding device
  • Smooth and consistent operation
  • Applicable in various welding jobs
  • Quick arc starting feature

Cons

  • Runs with DC only
  • Front metal and plastic back case

5. ARC Welder 160A Stick Welding Machine Digital Inverter Welder  

Author comments: Best Overall

Reliability is the most vital issue while using a welding machine. If you are a professional welder, you will need dependable service. But not all the welding devices can provide that as they have some problems. Some of them cannot operate without prescribed voltage, while some cannot weld stainless steel.

But the scenario is dissimilar here. With this ARC Welder of HITBOX, you will have several features. The design is smart and comes with digital control - that is less available with other welding machines. At the same time, the constant power control ensures smooth welding.

Over-heating protection is a plus with this device while the over-current protection will help to protect the inner circuits. The inside hot start ensures instant operation. On the other part, you will need less energy to operate this welding machine.

ARC Welder 160A Stick Welding Machine Digital Inverter Welder  

Pros

  • Complete digital control
  • 3D style plastic panel
  • Built-in hot start
  • Over-heating and over-current protection
  • Compact size and easy portability
  • Multi-purpose application

Cons

  • Difficult to turn on
  • Price is a bit higher

6. Forney Easy Weld 298 Arc/stick Welder 100ST, 120-Volt, 90-Amp

Author comments: Reasonable in price

In line with prominent features, the welding machine needs to be cost-effective as well. Many of the ordinary welding machine users have an issue with the price. They need quality products, but the prices of those are higher. So, it becomes tough for them to afford those devices.

Based on this particular ground, I have selected this device. It is reasonable in price and has all the standard features. Moreover, the device runs with the inverter power system. Consequently, you will get optimum use while welding. Besides, the device is portable too. If you need to do nay out of workplace welding, you can take it there.

The sold green metal exterior reduces the efforts of the users while welding. Moreover, the handle is designed to hold the cables when not in use. Simultaneously, it has 120 input, while the output is 90 amp.

Forney Easy Weld 298 Arc/stick Welder 100ST, 120-Volt, 90-Amp

Pros

  • Durable and lightweight
  • Automatic machine
  • No batteries needed for arc welding
  • Simple TIG to Stick welding switching
  • 6-feet cord for natural movement
  • No compressed gas

Cons

  • Users need to assemble the product
  • Insufficient power

7. SUNGOLDPOWER ARC MMA 200A Inverter Stick-Welder

Author comments: Unique Feature

Many of the professional welders opined that they suffer from the voltage issues. Most of the time, due to the voltage fluctuation, their devices experience damage. And there are chances of major incidents as well. Hence, they need a device that will control the voltage during welding.

Focusing on this particular problem, I have selected this SUNGOLDPOWER ARC MMA. The device control module has been enriched due to the advanced system. Besides, the performance level also gets a boost and can weld various types of metals. 

Most importantly, you will get voltage protection at a different level. The adjustable arc force makes it more accessible while the auto hot start is another unique feature. Besides, you can use the device with 110V in line with the 220V. 

SUNGOLDPOWER ARC MMA 200A Inverter Stick-Welder

Pros

  • Complete package
  • Compact size
  • Advanced IGBT technology
  • Energy efficiency
  • Stable welding current
  • Thermostatic control

Cons

  • Weight is more than usual devices
  • Price is higher too

8. C.M.T Pitbull Ultra-Portable 100-Amp Electric Arc/Stick Welder

Author comments: Overall performance

Remember, not all the devices can serve the professional needs. At times, you are to perform some highly professional jobs, and you will need a device that is steady with efficiency. Moreover, if you are a beginner, you may not need a device that can perform the beginners’ job.

This is the device that can meet the needs of the beginners and even for the professionals. You can transport the machine to anywhere you need. Moreover, the overall performance is also smart. It uses the power of 45 to 100 amp. So, you use the device for your home or any other professional needs.

On the other part, the device can weld mild steel, which is used in different cases frequently. Since the welding machine runs with an average voltage, you will not need any additional power management or outlet.

C.M.T Pitbull Ultra-Portable 100-Amp Electric Arc/Stick Welder

Pros

  • Compact design
  • Versatile application
  • Medium level duty cycle
  • Easy portability
  • High-quality welding
  • Speedy cooling

Cons

  • Limited power
  • Incompatible for large-scale jobs

9. Campbell Hausfeld 115 Volt 70 Amp Arc Stick Welder

Author comments: High Quality 

Generally, the DIYers need a welding machine that can meet their growing needs. The welding machine from Campbell comes with the latest features and facilities. You can use the device at home or for minor construction jobs. As this is portable, you can take it to your workplaces whenever you need it.

Most of the stick welders have an issue with starting while using the arc. But you are free of those with this device here. The thermal overload protection reduces the worry about working in an imbalanced power output environment. The welding machine is faster too. Consequently, you can finish your jobs quickly.

The six-foot ground cable also will allow you to move freely inside the workplace. Besides, the transformer design provides simple starting and also can use 5/64-inch electrodes. You will be glad that the machine can weld stainless steel alongside the mild steel.

Campbell Hausfeld 115 Volt 70 Amp Arc Stick Welder

Pros

  • Can weld 1/8 inch thick
  • Workable on several surfaces
  • Built-in storage
  • Comes with accessories
  • 5-year warranty
  • Comfortable fit handle                

Cons

  • Not suitable for continuous operation
  • Lengthy customer support 

10. S7 Welder 200-Amp Power AC-DC 110V Stick Welder

Author comments: Best Choice

Customer service is an essential issue for welders. You cannot get the assurance that your welding machine will go excellent round the year. So, you need to contact the customer care of your machine manufacturer. But what if you don’t get the right support?

However, there would be no such issues at all with this welding device. The manufacturer knows the needs of the clients, and so there is a provision of ample customer support. Moreover, the device is easier to assemble and perfect for beginners.

The welding beginners want to have different types of experiments, and they can do it easily with this device in particular. You can weld various kinds of metals, including carbon steel, alloy steel, among others.

S7 Welder 200-Amp Power AC-DC 110V Stick Welder

Pros

  • Energy-saving device
  • Easily portable anywhere
  • Three-year warranty
  • Great customer service
  • Meets both professional and home needs
  • Long-time welding without any problems

Cons

  • No visible cons available  

Best Stick Welder Buying Guide

Well, you are now aware of the best products. Now, this is time to get a suitable one for your needs. But remember, not all the products are for you. In this case, you have to be picky. There are different features available, and not all of them will fit your box.

So, experts have particular recommendations over selecting the right types of tools for your needs. The remaining part of the article will describe looking for the features in your welding machine. Here they go.

Set the power needs 

You know, all the welding machines run with power. Therefore, this is wise to know the power needs of your product and what types of power outlet you have at the workplace/ home. When welding metals, the device will need more power. But if the power outlet fails to comply with the power needs, there would be a disaster.

Thus, the experts suggest knowing the power consumption capacity of the device. Besides, the electrode size also matters. Without the right amount of power, you cannot expect a better performance from the device.

Power source 

Moreover, you need to check the power source of your device. Some of the welding machines run with both AC and DC. But there are some devices which run only on AC or DC. So, it is wise to get one of those that comply with both AC and DC.

Know the duty cycle 

The duty cycle is the process of leaving the device for rest. If the duty cycle is more, it points out that you have to leave the device for a long time before completing an entire job. Experts recommend that the duty cycle needs to be lower. It should be less than five minutes before getting into a new operation.

Thereby, you need to focus on the matter. And if you cannot concentrate, you can get suggestions from the experts.

Digital functions

At the same time, you must check the digital features. This is a digital era, and we need to keep pace with age. Based on the facts, many of the welding machine manufacturers add digital functions like digital display, LCD, and others. They help to get instant information while you are on the job.

So, you must look for such features in your welding machine.

Transformers or inverters?

Generally, the stick welders are available in two categories – transformers and inverters. If you need a massive operation, the transformer will be best. But for your lightweight welding activities or DIY operations, you can have the inverter.

Remember, there are different features, merits, and demerits of both types. Inverters are of less weight while the transformers have more. Inverters have stable arc welding, but the transformers may not provide you the same experience. Thus, you need to be selective, considering your welding needs.   

Controlling system

If you are a beginner, you may suddenly need to control the torch heat. Or you may need to reduce the temperature. But during the working process, it may not be possible always to control them smoothly.

Thereby, you need to check the controlling system. Check the control features. You must check if the on/ off switches are convenient, there is an option for amperage control. Besides, there should be a pedal to control the heat if there is a clamp or storage to organize the cables or other accessories.

Safety features 

Welding is a type of hazardous job. Hence, there must be safety features with the welding machine.

Besides, there should be safety features as well. The manufacturer should provide the necessary safety gear for your safety.

Load protection 

You do not know when there would be an overload of electricity, or the power goes down. Therefore, the welding machine should be able to control the overload of power. Many of the workplace accidents happen due to overload.

So, if there is any built-in load protection system, you will get relief.

Versatility 

You may not consider the versatility issue at all. But the best stick welder can perform in several ways. You may use it as a cutter as well. In a word, if you get a versatile product, it will help you in different ways that are beyond your imagination.

Thus, experts always suggest having a versatile welding machine. Get a combo of MIG and TIG

Budget matters 

Alongside the other features, you should check your budget. The best way is to get some online reviews or visit the stores in person. It will help you set your budget for the welding machine. But most of the people work in the wrong way. They check the product and set their budget.

In the end, they are to regret as they cannot afford a suitable product.

FAQ:

Q: What is a multi-purpose welder?

A: A multi-purpose welder is a welding machine that can perform the role of several other devices. For instance, if you get a stick welder, and if it can play the functions of a TIG welder, that would be considered as multi-function. This is economical and saves time too.


Q: How thermal overload protection helps while welding?

A: Thermal overload protection is a safety feature, and it helps to protect the welding machine. If there is an overload, the thermal overload protection shuts the device automatically. As a result, your welding machine remains safe.


Q: Can I use a transformer welder regularly?

A: The answer is – NO. You cannot use a transformer welder frequently as they are made for some specific purposes. Though they last longer, you cannot expect a regular performance as they are for the heavy-duty jobs alone.

Last Words 

Regardless of your experience, without the best stick welder, you cannot expect an improvement in welding. The device also needs to be safer and reliable. An unstable machine will always create trouble while welding. But if you get the device with care, you can perform for a long time.

Now, you have the review and all the relevant information. Get your welding machine today, with care.